Environmental Treatment Equipment & Systems
Core Products
Wastewater Treatment Equipment
Corrugated Plate Interceptor
A Corrugated Plate Interceptor (CPI) is a highly effective and widely used physical separation device designed for the removal of oils, greases, and suspended solids from industrial and commercial wastewater. Utilizing the proven principle of gravity separation, it provides a reliable, non-powered solution to meet environmental discharge regulations and protect downstream processes.
Product description
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The core of the CPI system consists of a series of parallel corrugated plates installed inside a tank. As wastewater flows through the plate pack, oil droplets and solid particles are separated. The corrugated design offers a large effective surface area, promoting the coalescence and upward movement of oil globules to the surface, where they are collected. Simultaneously, settled solids slide down the plates into a sludge hopper. The clarified water is then discharged from the outlet.
Key Product Advantages:
1. High Separation Efficiency: The innovative plate pack design maximizes the surface area for coalescence, ensuring excellent removal rates for free oils, fats, and greases.
2. Compact Footprint: The efficient design achieves superior performance within a smaller physical space compared to conventional separation tanks, saving valuable site area.
3. Zero Operating Energy Costs: As a purely mechanical system relying on gravity flow, it requires no power or moving parts during operation, significantly reducing long-term expenses.
4. Low Maintenance & Durable Construction: Built from robust, corrosion-resistant materials like coated steel or stainless steel, it ensures a long service life with minimal routine upkeep.
5. Simple and Reliable Operation: The passive design guarantees consistent performance without the need for complex controls or operator intervention.
Primary Industrial Application Scenarios:
1. Industrial Manufacturing: Ideal for treating wastewater from metalworking plants, automotive workshops, and machining facilities containing coolants, lubricants, and tramp oils.
2. Oil & Gas and Petrochemicals: Used for effective separation of light hydrocarbons and oils from produced water, runoff, or process streams.
3. Food & Beverage Processing: Essential in rendering plants, dairy facilities, and edible oil factories to remove high concentrations of fats, oils, and grease (FOG) from process effluent.
4. Commercial Kitchens and Hospitality: Serves as a primary grease interceptor for large-scale restaurants, hotels, and food service establishments to prevent sewer blockages.
5. Power Generation and Utilities: Treats wastewater from turbine halls, transformer areas, and maintenance facilities containing mineral oils.
6. As a Pretreatment Unit: Often installed upstream of biological treatment systems or other filtration technologies to prevent fouling and improve overall plant efficiency.
Our Corrugated Plate Interceptor units are engineered for durability and performance. We offer standardized models for various flow rates alongside custom-engineered solutions tailored to specific project requirements, fluid characteristics, and site conditions.
Choose our CPI technology for a proven, economical, and robust oil-water separation solution. Contact our engineering team today for detailed technical specifications, sizing assistance, and a quotation tailored to your application.
Specifications
Model | Flow Rate | Free Area | Effective Area | Dry Weight | Wet Weight | Dimensions |
gpm | sq.ft. | sq.ft. | lbs | lbs | LxWxH (in) | |
CPI-1 | 24 | 5.5 | 32 | 960 | 1880 | 6’10” x 4′ x 6’5″ |
CPI-3 | 42 | 7 | 65 | 1930 | 4430 | 7’6″ x 4′ x 7’10” |
CPI-5 | 82 | 15 | 129 | 4200 | 7000 | 8’7″ x 8′ x 9’2″ |
CPI-15 | 165 | 33 | 258 | 6200 | 19000 | 9′ x 8′ x 10’4″ |
CPI-30 | 330 | 52 | 517 | 7800 | 27000 | 12’5″ x 8′ x 10’4″ |
CPI-45 | 495 | 78 | 776 | 9400 | 37500 | 16’4″ x 8′ x 10’4″ |
CPI-60 | 660 | 65 | 1034 | 10500 | 47964 | 14’4″ x 8′ x 14’9″ |
CPI-90 | 990 | 87 | 1550 | 13000 | 63118 | 17’8″ x 8′ x 14’9″ |
CPI-120 | 1320 | 108 | 2067 | 16000 | 78773 | 21′ x 8′ x 14’9″ |
CPI-150 | 1650 | 130 | 2584 | 20540 | 96350 | 24’2″ x 8′ x 14’9″ |
CPI-180 | 1980 | 151 | 3101 | 23520 | 132940 | 27’6″ x 8′ x 14’9″ |
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product Name: Corrugated Plate Interceptor
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